| MOQ: | 1 |
| Price: | 2000-5000USD |
| Standard Packaging: | With regular Film and Carton |
| Delivery Period: | 7 DAYS After Deposit |
| Payment Method: | T/T,D/P |
| Supply Capacity: | 500PCS/Mons |
This intelligent gas temperature control system is a professional energy-saving upgrading solution designed for the renovation of industrial high-temperature hot blast stoves and industrial furnaces. Aiming at the pain points of traditional coal-fired, oil-fired or old gas-fired furnaces such as low thermal efficiency, poor temperature control accuracy and high emission, the solution upgrades the original furnace system with high-efficiency gas combustion units and intelligent closed-loop temperature control modules. By adopting proportional combustion technology and precise air-fuel ratio adjustment, it greatly improves thermal efficiency, reduces gas consumption and achieves stable and accurate constant temperature control. With modular renovation design, it maximally retains the original furnace body structure and shortens production shutdown cycle, providing an efficient, energy-saving and eco-friendly intelligent thermal energy solution for industrial production.
Various Industrial Manufacturing Plants: Suitable for the renovation of heating furnaces and hot blast stoves in machinery processing, hardware casting, metallurgical heat treatment and other industrial factories, improving thermal energy utilization and meeting process temperature control requirements.
Drying & Curing Production Lines: Ideal for food drying, agricultural product drying, wood drying, coating curing and other drying production lines, with precise temperature control to ensure stable product quality.
Building Materials & Refractory Workshops: Applicable to high-temperature industrial furnaces such as building material firing, refractory material drying and ceramic sintering, delivering stable high-temperature output and reducing unit energy consumption.
Textile & Printing Dyeing Facilities: Perfect for energy-saving renovation of textile printing and dyeing setting and drying hot blast stoves, with uniform and stable temperature to improve product qualification rate.
Chemical & Pharmaceutical Processing: Effective for temperature control upgrading of chemical reaction, pharmaceutical raw material drying and other industrial furnaces, with high-precision temperature control to meet fine production process requirements.
Existing Old Furnace Renovation Projects: Specially designed for energy-saving upgrading of various old coal-fired, oil-fired and low-efficiency gas-fired hot blast stoves, realizing simultaneous improvement of production capacity and energy efficiency.
| Item | Specification |
|---|---|
| Solution Type | Intelligent Gas Temperature Control System for Industrial Hot Blast Stove Energy-saving Renovation |
| Applicable Furnace Types | Coal-fired / oil-fired / old gas-fired hot blast stoves, various industrial high-temperature furnaces |
| Temperature Control Range | Ambient temperature ~ 800℃ (customizable for higher temperature demand) |
| Temperature Control Accuracy | ±1℃ ~ ±5℃ (adjustable according to process requirements) |
| Comprehensive Energy Saving Rate | 15% – 35% (compared with traditional old furnaces) |
| Combustion System | High-efficiency proportional combustion gas burner |
| Control Mode | PLC intelligent control + touch screen + optional remote monitoring |
| Applicable Gas Types | Natural gas, liquefied petroleum gas (LPG), pipeline gas |
| Thermal Efficiency Improvement | 20% – 30% higher than original furnace system |
| Emission Performance | Meet national environmental protection standards, low-NOx clean combustion |
| Power Supply | 380V / 220V industrial power supply |
| Installation Method | Modular on-site renovation, original furnace body retained |
High Efficiency: Equipped with high-efficiency proportional gas burners and precise automatic air-fuel ratio adjustment technology to achieve full combustion and greatly improved thermal efficiency. After renovation, the furnace temperature is uniform and stable, with temperature control accuracy up to ±1℃, effectively improving product processing quality and production efficiency.
Automatic Restart Function: Built-in power-off memory and automatic fault reset system. When power supply is restored after an outage, the system automatically restarts with preset process parameters; after faults such as over-temperature and under-pressure are eliminated, it automatically resumes normal operation without manual reset, perfectly adapting to unattended industrial production scenarios.
Electronic Control System: Equipped with industrial-grade PLC electronic control system and high-definition touch operation panel, which displays furnace temperature, gas pressure, operating status and other data in real time. It supports multi-stage temperature programming, timed start-stop and automatic fault alarm, and optional IoT module for remote monitoring and data export, realizing intelligent thermal energy management.
Modular Design: Combustion system, temperature control system and safety protection modules all adopt standardized modular structure. During renovation, the original furnace body and air duct structure are maximally retained, only the combustion and control units are replaced and upgraded. Each module can be inspected and replaced separately, reducing renovation and operation & maintenance costs.
Advanced Heating Technology: Adopts advanced fully premixed proportional combustion technology and intelligent closed-loop temperature control technology, which dynamically adjusts gas and air ratio in real time according to furnace temperature feedback to ensure full combustion and accurate thermal energy output. Equipped with multiple safety interlock protections, it realizes efficient, safe and stable high-temperature hot air output.
High Thermal Efficiency: The high-efficiency combustion system combined with optimized hot air circulation structure increases thermal efficiency by 20%–30% compared with traditional old furnaces. The temperature uniformity in the furnace is greatly improved, and the hot air output is stable, fully meeting the thermal energy demand of various industrial high-temperature heating and drying processes.
Energy Efficiency: Precise air-fuel ratio control and intelligent temperature adjustment technology avoid invalid gas consumption. The comprehensive energy saving rate can reach 15%–35%, which greatly reduces production gas costs. The renovation investment can be recovered in a short period with remarkable long-term economic benefits.
Durable Design: Core burners, control valves and electronic control components are all made of industrial-grade high-temperature resistant and corrosion-resistant materials, adapting to high-temperature and dusty industrial production environments. The system runs stably and reliably with long service life and low failure rate.
Rapid Installation: The modular renovation scheme does not require rebuilding the furnace body. The on-site installation and commissioning cycle is short, which can minimize production shutdown time, reduce the impact of renovation on production progress, and quickly realize capacity and energy efficiency upgrading.
Low Maintenance Requirements: The system has a simple and reliable structure with few wearing parts. Daily maintenance only requires regular cleaning and routine inspection. The intelligent fault self-diagnosis function can quickly locate problems, with convenient maintenance and much lower long-term operation & maintenance cost than traditional furnaces.
Versatile Compatibility: Compatible with various original furnace types such as coal-fired, oil-fired and old gas-fired furnaces, and supports multiple gas sources such as natural gas and liquefied gas. Customized renovation schemes can be provided according to process temperature and production capacity requirements of different industries, widely used in manufacturing, drying, building materials, chemical industry and other industrial fields.
| MOQ: | 1 |
| Price: | 2000-5000USD |
| Standard Packaging: | With regular Film and Carton |
| Delivery Period: | 7 DAYS After Deposit |
| Payment Method: | T/T,D/P |
| Supply Capacity: | 500PCS/Mons |
This intelligent gas temperature control system is a professional energy-saving upgrading solution designed for the renovation of industrial high-temperature hot blast stoves and industrial furnaces. Aiming at the pain points of traditional coal-fired, oil-fired or old gas-fired furnaces such as low thermal efficiency, poor temperature control accuracy and high emission, the solution upgrades the original furnace system with high-efficiency gas combustion units and intelligent closed-loop temperature control modules. By adopting proportional combustion technology and precise air-fuel ratio adjustment, it greatly improves thermal efficiency, reduces gas consumption and achieves stable and accurate constant temperature control. With modular renovation design, it maximally retains the original furnace body structure and shortens production shutdown cycle, providing an efficient, energy-saving and eco-friendly intelligent thermal energy solution for industrial production.
Various Industrial Manufacturing Plants: Suitable for the renovation of heating furnaces and hot blast stoves in machinery processing, hardware casting, metallurgical heat treatment and other industrial factories, improving thermal energy utilization and meeting process temperature control requirements.
Drying & Curing Production Lines: Ideal for food drying, agricultural product drying, wood drying, coating curing and other drying production lines, with precise temperature control to ensure stable product quality.
Building Materials & Refractory Workshops: Applicable to high-temperature industrial furnaces such as building material firing, refractory material drying and ceramic sintering, delivering stable high-temperature output and reducing unit energy consumption.
Textile & Printing Dyeing Facilities: Perfect for energy-saving renovation of textile printing and dyeing setting and drying hot blast stoves, with uniform and stable temperature to improve product qualification rate.
Chemical & Pharmaceutical Processing: Effective for temperature control upgrading of chemical reaction, pharmaceutical raw material drying and other industrial furnaces, with high-precision temperature control to meet fine production process requirements.
Existing Old Furnace Renovation Projects: Specially designed for energy-saving upgrading of various old coal-fired, oil-fired and low-efficiency gas-fired hot blast stoves, realizing simultaneous improvement of production capacity and energy efficiency.
| Item | Specification |
|---|---|
| Solution Type | Intelligent Gas Temperature Control System for Industrial Hot Blast Stove Energy-saving Renovation |
| Applicable Furnace Types | Coal-fired / oil-fired / old gas-fired hot blast stoves, various industrial high-temperature furnaces |
| Temperature Control Range | Ambient temperature ~ 800℃ (customizable for higher temperature demand) |
| Temperature Control Accuracy | ±1℃ ~ ±5℃ (adjustable according to process requirements) |
| Comprehensive Energy Saving Rate | 15% – 35% (compared with traditional old furnaces) |
| Combustion System | High-efficiency proportional combustion gas burner |
| Control Mode | PLC intelligent control + touch screen + optional remote monitoring |
| Applicable Gas Types | Natural gas, liquefied petroleum gas (LPG), pipeline gas |
| Thermal Efficiency Improvement | 20% – 30% higher than original furnace system |
| Emission Performance | Meet national environmental protection standards, low-NOx clean combustion |
| Power Supply | 380V / 220V industrial power supply |
| Installation Method | Modular on-site renovation, original furnace body retained |
High Efficiency: Equipped with high-efficiency proportional gas burners and precise automatic air-fuel ratio adjustment technology to achieve full combustion and greatly improved thermal efficiency. After renovation, the furnace temperature is uniform and stable, with temperature control accuracy up to ±1℃, effectively improving product processing quality and production efficiency.
Automatic Restart Function: Built-in power-off memory and automatic fault reset system. When power supply is restored after an outage, the system automatically restarts with preset process parameters; after faults such as over-temperature and under-pressure are eliminated, it automatically resumes normal operation without manual reset, perfectly adapting to unattended industrial production scenarios.
Electronic Control System: Equipped with industrial-grade PLC electronic control system and high-definition touch operation panel, which displays furnace temperature, gas pressure, operating status and other data in real time. It supports multi-stage temperature programming, timed start-stop and automatic fault alarm, and optional IoT module for remote monitoring and data export, realizing intelligent thermal energy management.
Modular Design: Combustion system, temperature control system and safety protection modules all adopt standardized modular structure. During renovation, the original furnace body and air duct structure are maximally retained, only the combustion and control units are replaced and upgraded. Each module can be inspected and replaced separately, reducing renovation and operation & maintenance costs.
Advanced Heating Technology: Adopts advanced fully premixed proportional combustion technology and intelligent closed-loop temperature control technology, which dynamically adjusts gas and air ratio in real time according to furnace temperature feedback to ensure full combustion and accurate thermal energy output. Equipped with multiple safety interlock protections, it realizes efficient, safe and stable high-temperature hot air output.
High Thermal Efficiency: The high-efficiency combustion system combined with optimized hot air circulation structure increases thermal efficiency by 20%–30% compared with traditional old furnaces. The temperature uniformity in the furnace is greatly improved, and the hot air output is stable, fully meeting the thermal energy demand of various industrial high-temperature heating and drying processes.
Energy Efficiency: Precise air-fuel ratio control and intelligent temperature adjustment technology avoid invalid gas consumption. The comprehensive energy saving rate can reach 15%–35%, which greatly reduces production gas costs. The renovation investment can be recovered in a short period with remarkable long-term economic benefits.
Durable Design: Core burners, control valves and electronic control components are all made of industrial-grade high-temperature resistant and corrosion-resistant materials, adapting to high-temperature and dusty industrial production environments. The system runs stably and reliably with long service life and low failure rate.
Rapid Installation: The modular renovation scheme does not require rebuilding the furnace body. The on-site installation and commissioning cycle is short, which can minimize production shutdown time, reduce the impact of renovation on production progress, and quickly realize capacity and energy efficiency upgrading.
Low Maintenance Requirements: The system has a simple and reliable structure with few wearing parts. Daily maintenance only requires regular cleaning and routine inspection. The intelligent fault self-diagnosis function can quickly locate problems, with convenient maintenance and much lower long-term operation & maintenance cost than traditional furnaces.
Versatile Compatibility: Compatible with various original furnace types such as coal-fired, oil-fired and old gas-fired furnaces, and supports multiple gas sources such as natural gas and liquefied gas. Customized renovation schemes can be provided according to process temperature and production capacity requirements of different industries, widely used in manufacturing, drying, building materials, chemical industry and other industrial fields.